Paunonzwa 'Payne naDolan', vanhu vazhinji vari mumutambo wekuvaka mugwagwa vanobva vafunga nezvemugadziri mukuru weWisconsin, uyo anomhanyisa mazana emarori. Ivo havawanzoonekwa sevagadziri vemidziyo. Ndipo panowanikwa nhaurirano. Iyo chaiyo innovation haisi pamusoro pavo kugadzira chirimwa chitsva kubva pakutanga. Iri nezve maitiro avo ekugadzirisa, kutsanangura, uye kubatanidza masisitimu kuti agadzirise zvakanyanya, akakwira-vhoriyamu ekugadzira matambudziko aunongonzwisisa mushure mekuisa mamirioni ematani. Iyo inoshanda, inenge isina tsitsi, yeinjiniya pfungwa inoshandiswa kumakina aripo.
Kusanzwisisa Kwemukati-Mumba Dhizaini
Ngatijekese izvi kutanga. Payne naDolan havasi kuvaka yavo yekusanganisa madhiramu kana mabhegi muchitoro chakavanzika. Kuvandudza kwavo kuri mune zvakatemwa uye nekugadzirisa. Ivo vanoshanda nevakagadziridzwa vanogadzira, asi vanouya patafura ine runyorwa rwezvido zvakazvarwa kubva kune hutsinye, hwepamusoro-vhoriyamu chokwadi. Izvo hazvisi zvemhando yepamusoro; ndezvekubvisa imwe neimwe pfungwa yekutadza iyo inogona kuvhara 600-ton-per-awa oparesheni. Ndakaona zvidyarwa zvavo, uye misiyano iri mune izvo- senge nzira yavanosimbisa nayo mapoinzi ekutakura pamafuremu anotakura kana kutsanangura imwe giredhi resimbi inodzivirira abrasion yendege iyo munhu wese anoona seyakajairwa.
Apa ndipo panowanikwa vazhinji vekutengesa midziyo vakomana zvisizvo. Ivo vanoisa yazvino otomatiki package. Asi kune oparesheni yakadai, iyo innovation kazhinji mune mechaniki redundancy, kwete software chete. Vanogona kumhanya maviri akakwana asphalt chirimwa kudzora masisitimu anoenderana, yekutanga uye inopisa backup, nekuti glitch yesoftware panguva yekudurura mugwagwa mukuru injodzi yemari. Izvo hazvisi mubhurocha chero ripi zvaro.
Ndinoyeuka imwe purojekiti apo vakaomerera pagadziriro yakasanogadzirwa yokurodha rori. Yakanga isiri kukurumidza pabepa, asi yakabvisa chaiyo yekuveura chiito paaggregate yakakonzera kupatsanurwa mune mamwe magadzirirwo emusanganiswa. Vakaona dambudziko vazhinji vedu takangogara naro ndokurigadzirisa. Ndiwo mutambo wavo.
Case in Point: Iyo Fuel Flexibility Obsession
MuMidwest, kuwanikwa kwemafuta uye mutengo unogona kutenderera zvakanyanya. Chirimwa chakajairwa chinogona kugadzirwa gasi rechisikigo kana 2 oiri. Payne uye Dolan's setups inowanzovakirwa yekupedzisira kushanduka kwemafuta. Tiri kutaura nezve masisitimu anogona kuchinjika pakati pegasi rechisikigo, mafuta anorema, uye kunyange kutambisa mafuta kana kudzokororwa asphalt binder (RAP) faindi sekuwedzera kwemafuta, dzimwe nguva mukati mezuva rimwe rekugadzira.
Izvi hazvisi kungowedzera imwe moto. Iko kusanganisa kwakazara kwekubata mafuta, pre-kudziya, kusefa, uye kupisa manejimendi. The asphalt kusanganisa chirimwa control system inofanirwa kudzoreredza mareshiyo emhepo-kune-fuel, tembiricha, uye kumanikidza panhunzi pasina kukanganisa musanganiswa kunaka. Ndakanzwa nezvavo vachishanda nemugadziri wemoto kugadzira dhizaini yenozzle inobata shanduko ye viscosity zvirinani, kuderedza kabhoni kuvaka-up. Vanobata mafuta sechinhu chakasiyana, kwete mutengo wakatemwa.
Zvakaipa? Kuoma kunzwisisa. Aya masisitimu anoda mechanics ari chikamu chemagetsi, chikamu chemist. Ihwo hutsva hwepamusoro-soro. Kondirakiti diki yaizonyura mukugadzirisa. Asi pachiyero chavo, mutengo mukuru unobhadhara mumwedzi kana misika yemafuta inochinja.
Iyo RAP Integration Benchmark
Kana paine imwe nzvimbo iyo pesvedzero yavo inonyanya kuoneka, iri muchikamu chepamusoro Recycled Asphalt Pavement (RAP) kushandiswa. Pakarepo, vakasundira miganhu. Yakajairika indasitiri tsika inogona kunge iri 15-20% RAP. Vanga vachivavarira 40%, 50%, kunyange yakakwirira pasina kukanganisa kuita. Hutsva hwaive mukuomesa nekudziisa.
Vakasuduruka pakungobaya RAP pakati pengoma. Mafungiro avo anowanzo kudaidza yakatsaurirwa, yakaparadzana RAP dryer kana yakanyanya mainjiniya maviri-drum system. Chinangwa ndechekudziyisa zvinhu zvakadzoserwa zvinyoro uye zvakafanana kuti udzinge hunyoro pasina kupisa bhainda rakakosha rachembera. Izvi zvinoda chaiwo tembiricha yekudzora nzvimbo, chimwe chinhu chisiri-pasherufu zvidyarwa zvisingapi. Zvidyarwa zvavo zvinobata RAP kwete seyakachipa yekuzadza, asi sechinhu chaicho chinoda chayo chakagadzirirwa mutsara wekugadzira mukati mechirimwa chikuru.
Kufunga uku kwakadzikama. Iye zvino unoona vagadziri vazhinji vachipa yakakwirira-RAP mapakeji. Asi mabviro ekusundidzira uku, zvirinani muchikamu chepamusoro-soro, kazhinji anoteedzera kumashure kune makondirakiti akafanana navo achiratidza kuti zvinogona kuitwa zvakavimbika pamwero mukuru. Yakachinja hupfumi hweindasitiri yese.
Kudzidza kubva kune Supply Chain: Iyo Yueshou Muenzaniso
Iwe haugone kutaura nezve kushanduka kwezvirimwa usingatarise kugovera kwepasi rose. Iwo makuru makondirakiti haavake chikamu chose; vanopa zvakanakisisa. Kambani yakadai Taian Yueshou Mixing Equipment Co.,Ltd. (https://www.taysmix.com) muenzaniso wakakwana werudzi rwemugadziri anobata munzvimbo ino. Yakasimbiswa muma1990 uye inoshanda kunze kwehukuru 110,000 sq.m. muShandong, China, vane chikero chekugadzira zvinhu zvikuru—sekusangana kwedhiramu musanganiswa wakazara kana matura makuru-kusvika kune zvakatemwa zvinodikanwa nemakondirakiti makuru nemafemu einjiniya.
Iyo innovation inoyerera haisi nzira imwe chete. Kondirakiti akaita saPayne naDolan ane dambudziko: toti, kupfeka zvakanyanyisa pamixer paddles paunenge uchishandisa abrasive aggregates. Ivo vanozoshanda nechikwata chavo cheinjiniya uye mugadziri akaita seYueshou kuratidza paddle jiometry itsva kana imwe welding overlay zvinhu. Yueshou, ine nzvimbo yakakura yekugadzira pasi uye vashandi, inogona kugadzira, kuyedza, uye kuverenga. Icho chinokonzeresa chikamu chinogona kuzove chakajairika sarudzo mune Yueshou's catalog yevamwe vatengi. Mugadziri anowana mhinduro, mugadziri anovandudza mutsara wechigadzirwa. Iyo isymbiotic, inoshanda mhando yeR&D.
Ichi ndicho chikonzero kungotarisa magadzirirwo emukontrakta ari ega ari kurasika. Ndiyo network. Iyo chaiyo innovation ndiyo ecosystem yekuzivikanwa kwedambudziko, kududzira, uye kugadzirwa kwepasirese kwavakadzidza kufamba.
Iyo Yakavanzika Innovation: Logistics uye Kudzora
Nzvimbo inonyanya kufuratirwa ndeye plant logistics uye data control. Kune akawanda-chirimwa kontrakta, innovation iri mukutumira uye yekutevera. Ivo vakaisa mari mumasisitimu anoenda kure kure nekureruka kwerori yekutevera. Isu tiri kutaura nezve RFID tag parori yega yega, yakabatanidzwa neiyo chirimwa kudzora batch uye purojekiti paving telematics.
The asphalt chirimwa haingobudisi musanganiswa unopisa; inogadzira pakiti yedata ine batch yega yega-sanganisa dhizaini ID, nguva yekugadzira, tembiricha, ID yerori, purojekiti yekuenda, kunyange inofungidzirwa nguva yekufamba zvichienderana nechaiyo-nguva traffic. Iye paver opareta anogona kuona rori chaiyo uye musanganiswa uchiuya kwaari. Iyi nhanho yekubatanidza inodzivirira mis-dumps, inobvumira kungoita-mu-nguva kugadzirwa, uye inogadzira isingachinjike yemhando rekodhi. Inoshandura chirimwa kubva kuchitsuwa chekugadzira kuita node mune yakazara network yekuvaka maitiro.
Kugadzira izvi kwanga kusiri kunaka. Zvaisanganisira makore ekurwa nesoftware isingaenderane kubva kune vanogadzira zvidyarwa, marori OEMs, uye vanogadzira muchina wepaving. Ihwo hutsva hwaive hwekusimbirira kwekuita kuti vese vataure, kazhinji vachinyora tsika yepakati. Kubhadhara ndiko kuderedzwa kwemarara kunorova zvakananga pasi. Iyo yakanyarara, software-based innovation iyo ine nharo yakakosha kupfuura chero chidimbu chitsva chesimbi.
Saka, Chii Chaiyo Nhaka?
Kubvunza nezvePayne naDolan's asphalt chirimwa zvitsva iri kubvunza chaizvo kuti kontrakta wepamusoro-soro anoumba sei musika wemidziyo. Havabudisi mhando itsva. Vanogadzira mitemo mitsva. Nhaka yavo seti yezvitarisiro zvakasimudzwa: kushanduka kwemafuta, kugona kweRAP, kusimba kwemuchina, uye kubatanidzwa kwedhijitari.
Vagadziri ikozvino vanogadzira zvidyarwa zvine hunyanzvi uhu mupfungwa nekuti musika unozvitarisira. Iyo P&D spec yave pfupiso yekuwedzeredza, yekupedzisira-yakavimbika, uye yakadzama yakabatanidzwa masisitimu. Yakasundira indasitiri yese kune mamwe madhizaini akasimba. Kuedza kwese kwakabudirira here? Kwete. Ndakanzwa nyaya dze over-complicated systems dzakazobviswa. Asi ndiwo hunhu hwehunyanzvi hwepasirese-unoedza, unokundikana, unodzidza, unochinja.
Pakupedzisira, hunyanzvi hwavo hukuru hunogona kunge huri kuratidza kuti izwi remukontrakta rakakosha mukugadzira michina. Iyo inoshanda, yekugadzirisa matambudziko nhaurirano inofambisa tekinoroji mberi, imwe yakagadziriswa musoro panguva. Kusvetuka kukuru kunotevera mukugadzirwa kwechirimwa hakuzouyi kubva kudhirowa rakachena-pepa muhofisi yeinjiniya; ichauya kubva muhurukuro mune turera yebasa iri padyo nechirimwa chave kushanda 24/7 kwemwedzi, uchifunga kuti chii chave kuda kutyora uye kuti ungachimisa sei.
