Izitshalo ezintsha ze-readymix zekhonkrithi ezingcono kakhulu?

Uma abantu bebuza ngezinto ezintsha ezingcono kakhulu ezitshalweni ezixubene kahle, bavame ukulindela uhlu olucwebezelayo lwamagajethi obuchwepheshe obuphezulu. Iqiniso liwukuthi, izinguquko ezinomthelela kakhulu azihlali zikhanga kakhulu. Yibo abaxazulula izinkinga zokugaya nsuku zonke-ukulawula uthuli okusebenza ngempela, i-mixer engagugi ezinyangeni ezingu-18, noma uhlelo lokulawula umqhubi angaluqonda ngaphandle kwe-PhD. Njengoba ngisezindaweni ezisuka ogwadule olushisayo ukuya ezindaweni eziminyene zasemadolobheni, ngibone izinto ezintsha ezibukeka zizinhle ebhushaneni kodwa zahluleka phansi. Inqubekelaphambili yangempela ithule, isebenza kakhulu.

Ngale Kwe-Hype: Kusho Ukuthini Ukuqamba Empeleni Esizeni

Ake sinqamule umsindo. Eminyakeni eyishumi edlule, ukusungulwa kwezinto ezintsha kwakumayelana nokukhishwa okungavuthiwe—ama-silo amakhulu, amabhande asheshayo. Namuhla, imayelana nokunemba nokuqina. Kusuka ekwenzeni ukhonkolo kuye ekwenzeni ngokungaguquki, ngokuphumelelayo, nangekhanda elibuhlungu elincane. Ngikhumbula iphrojekthi lapho sazama khona entsha uhlelo lokugaywa kabusha kwamanzi lokho kuthembisa ukukhishwa kweqanda. Ephepheni, yayiphelele. Empeleni, amathangi okuhlalisa avale udaka olucolisekile njalo ngemva kwamasonto onke, avale ukukhiqiza isigamu sosuku. Okusha kwakungelona uhlelo ngokwalo, kodwa ukuhlelwa kabusha okulandelayo ngesihlungi sangaphambili esilula, esidlidlizayo—ukulungiswa kobuchwepheshe obuphansi benkinga yobuchwepheshe obuphezulu. Nansi iphethini: ukuqamba okusha kweqiniso kuvame ukuvela ekuguquleni umqondo ube neqiniso elixakile lengqikithi, usimende, nesimo sezulu.

Lokhu kuholela ephuzwini elibalulekile: ukuqina njengokusungula izinto ezintsha. Noma ubani angakha isitshalo esisebenza kahle ngosuku lokuqala. Ukuhlolwa unyaka wesithathu, ngemuva kwama-cubic metres angama-200,000. Ngihlatshwe umxhwele abakhiqizi abagxile lapha, njenge-Taian Yueshou Mixing Equipment Co.,Ltd. (isayithi labo liku-https://www.taysmix.com uma ufuna ukubheka). Akubona abakhazimulayo, kodwa ngokuvakashela indawo yabo e-Taian—leso sakhiwo esingamamitha-skwele angu-110,000—ubona kugxilwe ekwakhiweni komsebenzi osindayo. Ukuqamba kwabo okusha akuyona inkulumo-ze; kukumapuleti okugqoka azungeze i-mixer, i-reinforcement kuma-batching hoppers. Izalwa ngokuhlinzeka izitshalo ezidinga ukusebenza ezimweni ezinzima, lapho ukuwohloka akuyona inketho. Lolo uhlobo olusebenzayo lwe-R&D.

Ngakho-ke, izinto ezintsha ezinhle kakhulu ngokuvamile azibonakali. Zikungqondongqondo ye-PLC evimbela ukungcoliswa okuhlanganisiwe phakathi kwamaqoqo ngesikhathi esisodwa, noma inzwa ethola umswakama esihlabathini futhi ilungise ngokuzenzakalela umklamo wokuhlanganisa ngesikhathi sangempela. Lokhu akwenzeli ukukhishwa kwezindaba okuhle, kodwa konga imali futhi kuvimbele ukufona njalo ngosuku olulodwa. Imboni isuka emisipha yemishini iye ekulawuleni okuhlakaniphile, kodwa ubuhlakani kufanele bube lukhuni.

I-Control Room Revolution: Kusukela Kuzinkinobho Kuya Ebuchosheni

Inhliziyo yesitshalo sanamuhla ayiseyona i-mixer; yisistimu yokulawula. Ukweqa kusuka kumaphaneli asekelwe ku-relay kuya kusistimu ye-SCADA ehlanganiswe ngokugcwele, esekelwe ku-PC kube inguquko eyodwa enkulu yokusebenza engake ngayibona. Amasistimu okuqala ayentekenteke—uthuli oluncane noma umswakama futhi ayephonsa ukulingana. Manje, sinama-PC wezimboni anezindawo lapho u-opharetha omusha angaqeqeshwa khona ngosuku. Okusha lapha ukusebenziseka kanye nedatha.

Isibonelo, izinhlelo zesimanje azigcini nje ngokuqopha amaqoqo; balandelela konke okuguquguqukayo—izinga lokushisa elihlanganisiwe, umswakama we-ambient, i-mixer load current. Le datha iyigolide. Ngisebenze kuphrojekthi lapho sahlobanisa i-mixer motor amperage ne-mix consistency. Ukwehla kancane, okuqhubekayo kwezindebe ezigugile zamanje ngaphambi kokuba izinga likakhonkolo lithinteke. Sihlele ukunakekelwa ngesikhathi sokuphumula esihleliwe esikhundleni sokuma okuphuthumayo. Lokho kuwukunakekela okubikezelwayo okuqhutshwa idatha yezitshalo, ukuqamba okusha kwangempela okwehlisa izindleko.

Nokho, kukhona ugibe: over-complication. Amanye amasistimu anengqimba ngezici kangangokuthi imisebenzi eyisisekelo, ebalulekile—njengokumisa isimo esiphuthumayo noma ukubhala ngaphezulu mathupha—ifihlwa kumamenyu. Indlela entsha yokulawula engiyibone muva nje yindlela exubile: isikrini esithintwayo esishelelayo sokusebenza kwansuku zonke, esibhangqwe nephaneli ephathekayo, enentambo eqinile yokuphepha okubalulekile nemisebenzi eyenziwa mathupha. Ihlonipha isidingo somsebenzisi sakho kokubili amathuluzi athuthukile kanye nokulawula okulula, okuhlulekayo.

Ukuphatha Okubalulekile: Iqhawe Elingasuliwe Lokusebenza Ngekhono

Uma uhlelo lokulawula kuwubuchopho, ukuphatha izinto ezibonakalayo kuyisimiso sokujikeleza kwegazi. Futhi yilapho amabhodlela acasha khona. Amasu amasha lapha amayelana nokunciphisa imfucuza namandla. Thatha usimende futhi fly umlotha handling. Ukusuka kumasistimu we-pneumatic ahlanzekile ukuya ekudluliseni kwesigaba esiminyene kwenza umehluko omkhulu ekusetshenzisweni kwamandla nasekugqokeni kwemigqa. Kodwa isiguquli sangempela segeyimu kumasayithi amaningi sithuthukisiwe ukwakhiwa kwezisele nokufaka umoya.

Ukuhlukaniswa kuma-silo kuyinkinga yakudala. Uzothola ukuminyana kukasimende okungahambisani, ulahle isilinganiso sakho sikasimende wamanzi. Imiklamo emisha yesisele enamaphedi angcono angaphakathi okukhipha amanzi kanye namaphoyinti okufaka umoya wamasu adala ukukhishwa okufanayo okufanayo. Kuzwakala kukuncane, kodwa ukuvumelana ekugelezeni kukasimende kuyisisekelo sekhwalithi yengxube. Ngikhumbula ngilungisa kabusha ama-silo amadala ngesakhiwo sephedi yokufaka umoya ehlukile—iphrojekthi ene-Taian Yueshou, empeleni—eyehlise ukuhlukahluka kwethu kokuminyana ngaphezu kuka-60%. Lokho kuwumthelela oqondile, olinganisekayo ekusebenzeni okukhonkolo.

Enye indawo ukuphatha okuhlanganisiwe. Ukuthambekela kuma-conveyor avalelwe kanye nezindawo zokulayisha akukona nje ukuthobela imvelo. Kwehlisa kakhulu ukulahleka kwempahla emoyeni nokuchitheka. I-innovation isemininingwane: umklamo wesiketi ekudlulisweni kwe-conveyor, uhlobo lwamakhethini othuli asetshenzisiwe. Isistimu evalwe kahle igcina impahla yakho eluhlaza kungxube, hhayi phansi, futhi igcina umhloli wesayithi ejabule. Kuyindlela emisha esebenzayo, esezingeni eliphansi.

I-Sustainability Push: Ngaphezu Kwesikhathi Sokuthengisa Nje

Wonke umuntu ukhuluma ngokhonkolo oluhlaza, kodwa isitshalo ngokwaso kufanele sibe luhlaza. Lokhu akukhona nje ngamaphaneli elanga ophahleni lwehhovisi. Ukuqamba okusha kwangempela kukulophu wensiza. Izinhlelo zokuphatha amanzi ziye zavela emachibini alula okuzinza ziye kumasekethe avaliwe aphinda agaywa kabusha kokubili amanzi okugeza kanye nokucubungula amanzi. I-innovation eyinhloko isekuhlungeni—ukusebenzisa ama-centrifuges noma izikrini ezinhle ukususa udaka nezinhlayiya, okuvumela amanzi ukuthi aphinde asetshenziswe ekuxubeni ngaphandle kokuphazamisa okuqukethwe komoya noma isikhathi sokusetha.

Ukuqoqwa kothuli kungenye indawo enkulu. Izihlungi ze-Baghouse zisezingeni, kodwa ukuqamba okusha kukuzilawuli ezihlakaniphile. Amasistimu aqapha ukuhluka kwengcindezi futhi azihlanze ngokuzenzakalelayo kuphela uma kudingeka onga amandla futhi andise impilo yesihlungi. Okubaluleke nakakhulu, amasistimu wokuthwebula amaphuzu kuzo zonke izindawo zokudlulisa—i-batching hopper, ukulayisha i-mixer, i-chute yamaloli—manje kulindelekile. Izitshalo ezihamba phambili engizibonile ziphatha uthuli hhayi njenge-byproduct, kodwa njengento eluhlaza okufanele ibanjwe futhi ibuyiselwe kunqubo.

Ukuncishiswa komsindo kuyisici esilinganiselwe sokusimama, ikakhulukazi ezitshalweni zasemadolobheni. Ukuqanjwa okusha lapha kufaka phakathi izivalo ze-acoustic zamajeneretha nama-compressor, kanye nokusetshenziswa kwezinto ezidambisa umsindo kuma-mixer lids nama-chute. Kumayelana nokuba umakhelwane ongcono, okuya ngokuya kugunyazwa ukusebenza.

I-Human Factor: Ergonomics kanye Nokuphepha njenge-Core Innovation

Okokugcina, ingxenye ebaluleke kakhulu kunoma yisiphi isitshalo abantu abasiqhubayo. Izinto ezintsha ezithuthukisa ukuphepha futhi zinciphise ukukhathala zibalulekile. Lokhu kuhlanganisa yonke into kusukela kumaphuzu aphakathi nendawo ukuze kuqedwe ukukhuphuka emishinini, kuya kumasistimu okugeza amaloli azenzakalelayo agcina abasebenzi bekude namapayipi anengcindezi ephezulu.

Ama-cabin opharetha abalayishi ayisibonelo esihle. Amakhabethe esimanje ane-air-conditioned, avale umsindo, futhi afakwe amakhamera ahlinzeka ngombono we-360-degree. Ukuqamba okusha kusekuhlanganiseni—izifunzo zekhamera zimbozwe esikrinini esisodwa, nezinzwa eziseduze zezindawo eziyizimpumputhe. Kunciphisa ubunzima futhi kuvimbele izingozi.

Ngokufanayo, izinkundla zokulungisa i-mixer nepompo ezinezinsimbi zokugada ezididiyelwe kanye nezivalo zokufinyelela kalula zingase zingabi ubuchwepheshe obuphezulu, kodwa zivimbela ukuwa futhi zihlole ngokushesha. Lapho inkampani efana nale eshiwo ekuqaleni, enamamitha-skwele angu-90,000 esitezi sefekthri, iklama lezi zici esakhiweni kusukela ekuqaleni, ibonisa ukuqonda ukuthi lesi sitshalo siyindawo yokusebenza. Lokho, encwadini yami, kuwukuqamba okusha okubalulekile. Iyabona ukuthi u-opharetha ophephile, osebenza kahle uwukhiye omkhulu wokukhiqiza. Isitshalo esihle kunazo zonke emhlabeni asisebenzi uma kunzima noma kuyingozi ukugijima.

Ngakho-ke, ukuzungeza emuva embuzweni wokuqala mayelana nezinto ezintsha ezingcono kakhulu-yizona ezibekezelayo. Bashada nokulawula okuhlakaniphile okunezingxenyekazi zekhompuyutha eziqinile, bagxile kuyo yonke iluphu yezinto ezibonakalayo, futhi bangalokothi bakhohlwe umuntu ezilawulweni. Iwuhlobo lwenqubekelaphambili olunensayo, oluqoqekayo, hhayi uguquko. Futhi ngokuvamile uyibona kuphela uma ingekho.